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You are thinking of buying a 100ft Ethernet cable to enable you to build a network at your home or for your enterprise. However, you may be surprised what the heck is actually involved when it comes to the construction of the durable core cables which are the types more usually used. The reason for using solid core instead than stranded cables for the Ethernet is that they are much stronger.

Thus which are the methods connected in the construction of a 100ft Ethernet cable? Below we offer a brief look at some of them.

Process 1 - Copper Rod Breakdown

5000 lb. coils of copper are transported to the maker as soon as supplied the copper on the coils will be drawn through a diamond die this helps to minimize the diameter of the copper. Initially it starts out at 12 gauge but after being drawn through it ends up as 10 gauge. When it is reached this phase it is then stacked into stem packs prior to being drawn further to reduce its gauge even more. During this second drawing process an electrical current is passed via it and it anneals the copper so softening it. Then after being annealed it is cooled down before passing through a laser system to measure and ensure it is within the manufacturers requirements.

Process 2 - Copper Insulation

This technique is very carefully kept in check and after the copper wire has been insulated it is passed through water to cool it. It also helps to harden the jacket now surrounding the cable.

Process 3 - Twisting of Copper Wire

It is this process that helps to reduce the amount of cross talk that may take place amongst isolate wires. In some cases to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is utilized. The twisting of the wire is achieved by passing it through several faceplates.

Process 4 - Coating of Cable

This method is also called as jacketing and the sort of plastic that is utilized to coat the cable to protect it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 as well as CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or Black Polythene plastic will be used.

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